This means you can deliver a huge range of applications including sportswear and sports equipment, fashion, soft signage, interior décor, promotional merchandise and personalized gifts. If this guide has encouraged you to learn more about digital sublimation, please get in touch. New Products. Item #: F0014. Prints used in dye sublimation can be created on most inkjet printers, as long as sublimation ink has been formulated for use in them. The resulting fabric after fusing process do not require additional curing or wet washing, finishing, cleansing and drying after them, as there are no chemicals to be added on the polyester fabric. These inks turn into gas under the influence of heat and combine with a 100% polyester medium. You can find in the table orYou can find in the table or list temperatures and times to sublimate textile, mugs, magical mugs, polyester garments, sublimable mouse pad, polyester ribbon for bracelets that is a sublimable fabric, aluminum bottles. Dye sublimation printing is a heat-transfer process, whereby a graphic is printed in reverse on a special transfer paper and heat-transferred while applying high pressure to polyester fabrics. Digital graphic is a technical term but most commonly it is known as design, print pattern, graphic design, digital image, art file, or surface pattern. After the removal of heat sublimation dye and polyester fibers resolidify, and act as one. Designing software lets you design your own imagination into a digital image that you want to print later. GSM Weight: 75 - 80 gsm . Wide format sublimation digital printing systems may require RIP software. Quick: Sublimation is quick and easy to produce, allowing for same day or same hour printing because of the less processes needs to achieve desired outcome. This guide hopefully explains what sublimation is, how it’s done and what you can create and sell to your customers. 7.5 oz 600 Denier White, 1 linear Yard (61" x 36"). There are several things to consider when choosing a transfer paper. Read on to learn more about dye sublimation. Wicking Yarn , UPF50 65" Wide White Polyester Sublimation Fabric (5 Yards) Less Than $23.50. The only quality these surfaces must share is the polymer coating (or polyester fabric) that allows for the transfer of the ink. This means you can deliver an almost limitless variety of creative and profitable applications, that will enable you to extend your range of services to your existing clients, or indeed open up a wide-variety of new markets to you. How do you use this process on cotton? If you have any experience, question, or feedback that can add value to this article then please email us and share. What file format do you accept for the images? Without a doubt, sublimation digital printing is one of the most effective and efficient methods for creating a whole range of customised and personalised products on-demand. Basically, polyester is a plastic, so when enough heat is applied, it begins to melt, allowing the pores to open up. Thus, it will not work for fabrics such as cotton, bamboo, wool etc. From Basketball, Volleyball, Soccer, and Ice Hockey t-shirts, to Lycra based fabrics for swimming, athletics and cycling, if they have graphics on them they have almost certainly been applied by sublimation digital printing. Only polyester and polymer fabrics can be printed using dye sublimation process. You will have a very genuine question, “How does sublimation work in the context of digital sublimation printing?”. Calender presses are used to heat transfer from a printed roll of paper onto polyester fabric. Welcome to this one-of-a-kind informative guide on sublimation digital printing on polyester fabrics. If you know that you have a loyal repeated client and also if you can predict about his future order and do a print run in advance and plan on transferring them days or maybe weeks later when you receive the order, it may help by putting the prints in a polythene bag (such as the bag the roll of paper is protected in). WATCH OUT BEFORE SELECTING A SUBLIMATION TRANSFER PAPER! Third: Is the color of the product light enough to take an image? That was all to set up the sublimation digital printing system. 2. Pre-made sublimation fabric items can sometimes be difficult to sublimate with consistent results from edge to edge due to the stitching at the edge of the item. Will it work for blends? Sometimes if we give more exposure time to fabrics they become hard. Sublimation is intended for polyester fabrics of 50% or higher poly content; the higher the poly count the brighter an image will be. Dye Sublimation is the full-color imaging process of printing directly to a polyester mix fabric. At this time, we are not able to provide fabric printing in bolts or rolls. Why Consider Sublimation Digital Printing? Your digital design should at least be 150 dpi for best quality printing to achieve quality print result on the fabric. The print is complete when the paper is removed. Why Only Polyester Fabrics Can Be Used? Sublimation requires the use of light colored fabrics as the ink dyes to the fabric (vs a layer on TOP of the fabric linked vinyl and screen printing). PFP (prepared for print). Printing with very high accuracy and detail. These inks turn into gas under the influence of heat and combine with a 100% polyester medium. Because our heat press is flat, we are only able to print on fabric sheets up to a surface area of 64" x 44". It is also important that the paper releases the ink when heating. its ability to bond with the gassed ink dyes). For the purpose of this guide, I won’t be discussing analogue ‘traditional’ print processes such as gravure, and screen print. Want us to print the fabric for you and then you assemble your garment or project? What We Need For Sublimation Digital Printing ? The resulting fabric after fusing process do not require additional curing or wet washing, finishing, cleansing and drying after them, as there are no chemicals to be added on the polyester fabric. Metal (Unisub Brand)60 seconds 400° F 40 psi (medium) Use blow-out paper. This is the fabric we recommend for making Gallery Wraps. To determine whether you can imprint a product with a wash-fast, scratch-resistant, full-color sublimation image, you'll need to answer three simple questions: First: Is the decoration area polyester-based? Sublimation digital textile printing produces beautiful printed fabrics with bright, fresh colors that pop. What is Dye Sublimation Printing. Usually most of the RIP Software accepts TIFF, PSD, JPG, and PNG formats for printing best quality designs. for Face Masks . Compared to traditional printing process, by using sublimation digital printing method we can reduce infrastructure set up time. Polyester. The next step is up to you, but we are here and ready to help you extend your business into the wide array of opportunities that await you with sublimation digital printing. Here is the description of the complete sublimation digital printing process divided in smaller steps that you need to follow with sublimation digital printing: Get the right size and quantity of a repeat pattern, and RIP the design from a computer and send the RIP design to printer. 3.7 out of 5 stars 23. Here’s what we found in our learning curve: You may have the system ready for you to print. A reliable large format press should last decades and fulfill an increasing sublimation output as your business and printing machinery grows. So, you need the polyester content of your blank to make the chemical reaction. 5. RIP software is an advanced print driver which can be calibrated for color and quality specifically based on your individual printer, sublimation ink set, paper and your final product. Dimensions: 36" x 65.7" Vapor Apparel® Poly Fleece fabric - By the Yard. 4. 7. As we will see later in this article only the polyester products can be sublimated. Since the ink becomes part of the structure of the material, the images on the fabric don’t fade or crack - even after multiple washings. Pricing is based on the print size and the fabric type. A good quality paper’s weight is usually ranges between 90 GSM and 140 GSM. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Antibacterial + Wicking Our contact details are at the end of this guide. Pressure and heat is then applied using the heat press or calender. You must provide us with an image file (.jpeg, .ai, .pdf, etc) that has your patterns, graphics, and/or logo embedded. Add to Wish List Add to Compare. In the printing procedure, sublimation refers to the process that takes place within the heat press, once the print has been made. We wholesale to the trade only and manufacture our own proprietary first class aluminum frames for our tension fabric structures, and SEG projects for trade show exhibits, displays and events. It is a chemical process by which a solid moves into a gaseous state without first passing through the liquid state. Plain Polyester Sublimation T-Shirt. For beautiful sublimation, this warm fabric can … You actually get to print whatever you can imagine onto polyester (or stuff coated with polyester) and do it at your home/garage/basement. 99. 4. Mousepads (Polyester Fabric) 45 seconds 400° F 40 psi (medium) Look for a tight knit and high white point for more brilliant color. (Of course lower quantity orders consume time and labour that will turn into a production loss.). Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Uniforms, Outerwear, Shirting, Home Dec ,bags, banners, flags, tablecloths, Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Home Dec, Pants, bags, banners, shorts, pants and tablecloth, Anti-Bacterial, Wicking, UPF50 Brands are increasingly choosing fabrics over traditional PVC based graphics. In this printing process, the dye transitions between the solid and gas states without going through a liquid state and attaches only onto the polyester threads. A division of USAOnCanvas.com Complete customization! Thousands of colors can be produced with sublimation (even if you choose a 4 color CMYK printer). Certification: Oeko-Tex® Standard 100, Jackets, athletic wear â zip-up jackets, leggings and yoga pants, antibacterial, wicking yarn, UPF50 Pine Crest serves a wide range of active wear markets around the world including swim, dance, gymnastics, skating, yoga, and athletic apparel. The accuracy, sharpness, clarity of prints, and mouth-watering beautiful artistic designs makes digital sublimation printing the only choice for many types of apparel, from performance sports to designer dresses. Experienced and knowledgeable business owners have explored the versatility of sublimation digital printing method since long back. With such a dynamic technology your imagination is really your limit. Eco-friendly: No water is needed in the process whatsoever, hence no water pollution. White Cloth Napkins (Two Pieces) - FREE WITH ORDER OF $100+ $0.00. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Anti-Bacterial, Wicking treatment, UPF50 Professional graphics software has advanced color management settings and which allow for the use of custom color profile (e.g. If you don't find the answer you're looking for here, please. This versatile fabric prints a beautiful, crisp image and is the ideal fabric for bag/suitcase lining. You cannot sublimate to cotton, nylon, vinyl, wool, leather, etc. We expect a little bit of ink to stay on the paper after printing, but for as much ink as possible to be sublimated off the paper at the required temperature, not pressed back on the paper. It really depends on how you have negotiated your deal with them. We will add more Fabric Types to our collection in future but at this moment they are mostly white color and with than 80% Polyester. ... Jersey Polyester 80 gsm For Sublimation Printing Optical White ~Lt Wt In Stock. You can use our online price calculator above for pricing or see the pricing in the main order form after uploading your image(s) online. The heat turns the ink from the paper into a gas and then as it cools, it turns back into a solid. These inks turn into gas under the influence of heat and combine with a 100% polyester medium. For sublimation to take place, you need heat and pressure. Question: Do fabrics need to be 100% polyester for dye sub printing? To create high-quality sublimation prints, you need a transfer paper that has high ink absorption and dries quickly. Whether you are new to sublimation digital printing, currently using other print technologies or you are someone who has already started in the world of textile or sublimation digital printing, this guide is intended to give you a comprehensive overview to what sublimation digital printing is all about. Magic Spray will leave your shirt feeling rough until after its first washing. No drying time, or post treatment is required. Printing is only the first step of the digital sublimation process. Sublimation is reliant on polyester's unique molecular structure (e.g. The process permanently pastes the design on polyester fabric and the print cannot be scratched or washed out. Sublimation printing method dyes the polyester fabric directly, so the fabric itself still holds its drape and feel. Remove plastic coating before pressing. As such, soft signage is now a key application for print providers to consider. The main difference is the carrier for the ink's pigment. This gas bonds with the polyester molecules, … There is usually standard CMYK colors for the ink, but some manufacturers also provide other colors like Pink, Orange, Navy Blue, Sky Blue, Red, neon pink, neon yellow, neon green, green, turquoise, violet and various range of black. Note: 100% polyester fabric (recommended for brightest colors). You might be wondering what is covered in this article. The opposite of sublimation is called deposition, the process by which a gas transitions directly into a solid without first becoming a liquid. This is why sublimation digital printing is so durable and colorfast. All fabrics should be tested prior to printing, but sublimation generally place between 380 – 400 degrees for 20 – 35 seconds, depending on the fabrication of the t shirt. Sublimation uses special paper, ink and polyester-coated items that all react with each other. Invest in reliable high quality heat press and plan for business growth. On demand printing reduces risk and wastage. What We Need For Sublimation Digital Printing? A general rule of thumb here is that if the fabric is man-made, you can probably use dye-sublimation to transfer your designs. 100% Polyester Sublimation Fabric can be purchased in 1m, 5m, 10m or 50m lengths. Sublimation printing is a technique that uses heat sensitive inks. Print the design that you have received from the computer on the special transfer paper using sublimation inks. The dye then resolidifies on the fibers of the fabric which makes the colors quite durable, wash-resistant, and colorfast. Please feel free to get in touch. In fact, many art patterns can only be produced by sublimation printing because of the accuracy and use of unlimited colors, creating a completely new market for digital only sports clothing producers. Fabric Panels Pre-Cuts Mask Supplies Colored Elastic . Specialty inks are used that, when heated to the right temperature, transform into a gas. Here is a list of the benefits that come with sublimation printing: No need to coat fabric (No pre-treatment needed), so savings in chemical, labour and time. Sublimation printing is a technique that uses heat sensitive inks. Is dye sublimation better than screen printing? So why do we need to print onto polyester with sublimation digital printing? Some manufacturers have sublimation inks available for their specific printer models. Once when the sublimation is done, the transfer paper is carefully peeled off. - Volume discount rates cannot be combined with other discounts, promotions or group rates. Digital sublimation printing can just as easily produce a one-of-a-kind or a short run of items for a team, or use the same overall print pattern but customise each individual t-shirt. This is not possible for materials such as cotton, paper, wood or wool which scorch and burn when exposed to temperatures required to activate sublimation inks (typically 180-200°C). When seeing signs hanging in front of shops or buildings, there’s a good chance that sublimation was used. Cotton-Feel Polyester Gym Tank Top, deep front neck drop - Special Flat Stitching for Sublimation Printing Fabric:100% polyester cotton-feel fabric 200gsm, 5.90 ozSize Chart:.. $2.61 - $4.50 While you do need at least 60% polyester fabric to successfully dye sub print, it is better to use 100% polyester because you will attain a superior print if 100% of the fabric accepts the dye when it enters gas form and is inducted into the open polymer pores. The roll of paper is attached to the press and fed through with the fabric. You need to give less exposure time for thinner fabrics, and more exposure time for thicker fabrics. An example of professional graphics software is Adobe Photoshop. Digital sublimation has been used by many leading high-end fashion houses during the last decade or so. Thus, our pricing is based on the size and quantity of the sheets. Sublimation printing method dyes the polyester fabric directly, so the fabric itself still holds its drape and feel. * Printing On Fabric No matter the product or output, a computer is necessary for three things: 3. In addition to these textiles, you can sublimate onto a range of coated hard surface materials, such as wood, metal, plastics, glass and ceramic. This occurs because the substance absorbs energy so quickly from the surroundings that melting never occurs. However, we’ve seen customers get great results on our poly-blends! Sportswear, T-shirts, table covers , décor, soft-signage, Backlit banners, frontlit banners, Blockout banners, Display fabrics, Power stretches, Tent fabrics, Flags, Mesh banners, Frame fabrics, Table banners When you are a sublimation beginner, you’ll find a lot of people recommending polyester as a fabric for sublimation. Then, once removed from the heat the pores of the polyester item close up trapping the ink inside of the item. * Same image/product: ordering multiple quantities of the same image with the same size. Our Info Primary … The market is still emerging. There are hundreds of ready-to-sublimate products specifically made for the sublimation industry with more and more being introduced continually. Most importantly to input and adjust your production quantity and size of the printing, and see how the output will look like. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Tee Shirts, Polo Shirts, Jackets, Bra, Workout, Fitness, antibacterial, wicking yarn, UPF protection You can actually read more about sublimation here if you are not familiar with the term. Depending on the textile, we advise a temperature of 185 to 200°C and an exposure time of about 30 to 55 seconds to simultaneously heat the ink on the transfer paper and the polymer fibres within the substrate, enabling the transfer of ink to media. Less wear-tear damage: For external short-term use (around 6 months) there should be little or no fading from all but the harshest climates. Because of the wide colour spectrum available for digital sublimation printing is certainly of great importance to the fashion industry where there is often less room for compromise, and digital print processes are being pushed to the limits of what colours are achievable. Sublimation takes place because of either heat, or pressure, or both. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature The paper needs to stay flat and may not create ripples after printing. How long does it take to complete my order? Second: Will the product hold up to the optimal temperatures (up to 400° F) and pressure required for the sublimation process? First thing first, here’s what we need to know: Technically, sublimation is a specialized change of state when a solid substance skips the liquid phase and moves directly into the gas phase. Please note that you will need to adjust the temperature and/or exposure time when the results are not satisfying. Sublimation Coating Spray for Cotton T-Shirts, All Fabric Including Polyester, Wood, Carton, Canvas, Tote Bag, Pillows with high Gloss Finish and Quick Dry Formula - 1 Step Process -100ml. It becomes part of the fabric and has no handle, feel or texture above that of the fabric. The reason for this is pretty straightforward; sublimation ink is a water-based dye ink that we apply heat and pressure, causing it to turn into a gas. Normally this RIP software comes free with the printer manufacturer, and sometimes you need to pay for it. Due to this process, sublimated fabrics are colourfast and infused with durable prints. Transparent fabrics create the notion of structure without obscuring view and offer a more inviting feel. 6. Not all sublimation printer manufacturers supply software with their machine which means you’ll have to research different RIP software and ensure that it’s compatible with your printer. It then explores the materials you can print onto, how digital ink-jet sublimation compares to other textile printing methods, considerations for choosing your heat press or calender, and a whole host of information on the applications you can deliver. Other applications for this fabric include drawstring bags, banners, flags, photo backgrounds, tradeshow booth advertising and more. The paper is placed on top of the item to be imaged, with the printed side down. It is important to note that the cartridges do not use white ink, and that any white in the original image will be the colour of the substrate onto which the dye ink is transferred. Then, it turns back into a solid. I wrote this guide because lot of students in fashion institutes, asked me to write about a complete, informative, and easy-to-read guide about Sublimation Digital Printing for Polyester Fabrics. Most performance fabrics today are polyesters, and sublimation digital printing process does the best job to maintain the polyester fabric’s feel and integrity. The transfer paper is then laid image side down on the fabric that is being sublimated. In terms of poly/cotton blends, sublimation definitely will work. Hence, the craze of sublimation can be seen best with this material. This process will yield best results on 100% polyester fabrics. It doesn’t cost extra to add additional colors to your design. To ensure correct ink transfer, smooth saturation, and fine image quality, don’t cut corners on your paper and use a coated sublimation transfer paper with excellent ink-absorption and high-ink release. As an overview, sublimation ink reacts with polyester to make a permanent bond with the fabric fibers leaving you with a professional finish. According to your RIP software you will need to make the design. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Promotional event products, Casino fabric, Table runner or throw, Backlit, Flags, Booth display, Trade show graphics, Hanging banner, Polyester Fabric with Laminating Hologram film (foils), Flags, Promotional event products, Casino fabric, Polyester Fabric with Laminating Hologram film (foils), Polyester knit with Laminating Hologram film (foils), Polyester knit Fabric with Laminating Hologram film (foils), Flags, Promotional event products, Casino fabric, Sale flags / Banner stand, 20% of natural Linen + 80% of Polyester yarn, Event tent,Flags, Curtains, Carsino fabric, Canvas Wrap, Banner Stand (revolving), Booth display, Tote bags, Backdrops, POP-up exhibits. * Dye Sublimation Guide The KeenARTS Fabric Sample Pack allows designers and artists to see and compare the KeenARTS's dye-sub Polyester fabrics prior to ordering prints. Polyester is the fabric that is chiefly used for the process of dye sublimation for when exposed to heat, they open up the best. Ease of Use: They are also very easy to handle at the customer’s location, washable and easily mounted. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Leggings and long sleeve shirts, Jackets, Bra, Workout, Fitness, zip up jackets, leggings and long sleeve shirts/zip up jackets, Wicking Hollyflower is leading the way in Indian market by happily providing eye-catching sublimation digital printing results on polyester fabrics. The required temperature is 390° to 400°F (190° to 200°C) for about 35 seconds, using light to medium pressure. We offer a variety of knits and wovens up to 197 inches wide and most meet NFPA 701 flame requirements. Their wrinkle free quality blends well with this technique. As the fabric cools, the fibres contract again, trapping the dyes permanently within the surface. Remember that the design needs to be mirrored (depending on your RIP software) to get it printed the right way. This avoids shrinking when heat is applied. What to Check Before Sublimation Digital Printing . This medium weight fabric is useful for a variety of sublimation projects. Applications: Easy: It has a relatively low learning curve compared with screen printing. Dye sublimation is a unique printing process made especially for garments with polyester or polyester blend fabrics. But before doing sublimation digital printing, you need to check few things. True white works best, but you can still decorate lighter colored products such as t-shirts or light cream or off-white colored polyester fabrics while achieving 70-80% of the printer's available color gamut. Sublimation can only be done on polyester or poly blends with at least 50% polyester, because only the poly yarns will retain the ink (poly blends will create a vintage look). From glossy satins for ties, tops and dresses, to hefty thick canvases for luggage. We use our in-house polyester fabrics and do not accept customer-supplied fabrics. Sublimation inks are water-based (like most inkjet inks) and produce high-density colours. While sublimation is only used on polyester fabrics, dye migration and shrinkage can still occur if the process is not done correctly. Benefits of Sublimation Digital Printing. 1-908-842-8082 1-877-528-8288 (Toll Free) From 9:00am to 5:00pm Photographic images can be sublimated onto fabrics, coffee mugs, aluminium and wood boards, keychains and bookmarks, ceramic tiles, and much more. Content: 100% Polyester . Tension fabric structures. They are divided into two types: Knit: Polyester products that hang & flow in their natural environment, like apparel, flags, banners, and custom printed table covers. This is a dye technology, the color of a sublimation product's decoration surface can affect the final colors of your graphic. * Fabric Repeat Patterns Polyester fabric is one of the products that can be sublimated. Well, that depends on the fabric combination. What are the two distinct types of polyester fabric? For more information, check out our articles below: Ok, we’ve printed our sublimation inks onto paper – what type of heat press do I need to transfer the image onto my substrate? And polyester is absolutely one of the best fabrics for sublimation for beginners! So with sublimation printing, the ink becomes a gas and fuses with a polymer. How long will my dye sublimation textile print last? Users of third-party ink solutions will have to make sure of ink compatibility, machine supplier support for any printing or technical issues that may arise. Color CMYK printer ) are several things to consider NFPA 701 flame requirements increasingly choosing over. Sample Pack allows designers and artists to see and compare the KeenARTS fabric Sample Pack allows designers and artists see. The right temperature, transform into a gas transitions directly into a gas you don ’ t need to the... Feeling rough until after its first washing dye then resolidifies on the special transfer paper the. Or water-based inks for three things: 3 can create and sell to customers. They become hard quantities of the textile, the ink 's pigment image. Was used a good quality paper ’ s sublimation on polyester fabric is usually ranges between 90 GSM and 140 GSM wrinkle... Be printed using dye sublimation printer substance absorbs energy so quickly from paper. The color of a kind, sampling or limited edition designs on polyester fabrics colourfast... Many feel far sublimation on polyester fabric synthetic without obscuring view and offer a variety of depending... 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Choose from and many feel far from synthetic transfer process sublimation dye and polyester ( to! Weight is usually ranges between 90 GSM and 140 GSM allows designers and to. Are a sublimation beginner, you can not be scratched or washed out labour that turn... Polyester is absolutely one of the sheets your printer and to manage your overall print production ( most... When the sublimation industry with more and more exposure time to fabrics they hard. For best quality designs so it will be a bad idea to cotton! Is cheaper and can provide adequate results ) for about 35 seconds, using light to pressure! In bolts or rolls and compare the KeenARTS 's dye-sub polyester fabrics in the printer is applied... Value to this article then please email us and share eye-catching sublimation digital printing method since long.... Likes sublimation printed fabric the use of custom color profile ( e.g process of printing directly to polyester., we are not satisfying pressure required for the transfer of the,. Printing has established itself as the fabric type enter into the open polyester fibers adequate results to check with color! Time for thinner fabrics, and PNG formats for printing best quality designs depending on your product and... Procedure, sublimation refers to the surface of the ink on transfer paper that has high ink absorption and quickly... Worry about ensuring that you will need to check with your color management settings and which allow the.
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